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Lost Foam

Technologies
29 May 2023
2min

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Castmetal Advanced Services uses the lost foam process to produce high-quality metal parts. This innovative method creates parts with a high level of detail and a smooth finish. As a result, it offers significant advantages: reduced costs, faster production times and more environmentally friendly production.

How does it work?

The lost foam process, also known as lost foam casting, is a metal casting technique that uses a foam model of the part to be produced. The model is covered with a ceramic coating, which acts as a mould. Once the metal has been cast, the foam collapses and is replaced by the metal, creating the final part.
This method ensures a high degree of precision in shape and detail, as well as a smooth, even finish.


What are the advantages of the Lost Foam process?

  • It produces complex parts with a high level of detail, such as fine patterns, ribs and grooves.
  • In addition, it offers economic advantages thanks to low-cost moulds.
  • Production is faster than traditional metal casting methods.
  • Finally, the process is more environmentally-friendly: Less waste is generated during production and a large proportion of the solid waste produced can be recycled.
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Lost foam process at Castmetal Advanced Services

At Castmetal Advanced Services, we use the lost foam process to produce large parts, ranging in size from a few metres to dozens of metres.
This innovative technique produces extremely complex parts with a high level of detail, while offering economic and environmental advantage. As a result, it is increasingly being adopted in the metalworking industry for a wide range of demanding applications.